USULAN PERBAIKAN BREAKDOWN MAINTENANCE PADA LINE CAMSHAFT MESIN MOBIL DENGAN METODE RELIABILITY CENTERED MAINTENANCE (RCM) DAN FAILURE MODE AND EFFECT ANALYSIS (FMEA)
| ctrlnum |
57722 |
|---|---|
| fullrecord |
<?xml version="1.0"?>
<dc schemaLocation="http://www.openarchives.org/OAI/2.0/oai_dc/ http://www.openarchives.org/OAI/2.0/oai_dc.xsd"><relation>http://repository.mercubuana.ac.id/57722/</relation><title>USULAN PERBAIKAN BREAKDOWN MAINTENANCE PADA
LINE CAMSHAFT MESIN MOBIL DENGAN METODE
RELIABILITY CENTERED MAINTENANCE (RCM) DAN
FAILURE MODE AND EFFECT ANALYSIS (FMEA)</title><creator>NUGROHO, Y ADVIN FAJAR</creator><subject>620 Engineering and Applied Operations/Ilmu Teknik dan operasi Terapan</subject><subject>758.6 Industrial and Technical Subjects/Subjek Industri dan Teknik</subject><description>ABSTRAK
PT. TMMIN menerapkan Total Productive Maintenance (TPM) yang
bertujuan utama untuk menciptakan kinerja ideal produksi tanpa gangguan (zero
breakdown). Pada keadaan aktualnya, menurut data monitoring dari department
maintenance PT. TMMIN masih terjadi banyak breakdown pada line camshaft yang
tidak memenuhi standar perusahaan yaitu 7,5 jam perbulan, yang terjadi pada
periode Januari hingga Mei 2019. Oleh sebab itu tujuan dari penelitian ini adalah
ususlan perbaikan Preventive Maintenance menggunakan metode Reliability
Centered Maintenance (RCM) dan Failure Mode and Effect Analysis (FMEA) pada
mesin line camshaft. Hasil analisis menunjukkan bahwa mesin IGR-0040
mendapatkan nilai availability 72,88% dan reliability sebesar 55% pada keadaan
aktual, yang berarti itu tidak sesuai standar perusahaan dengan availability 90% dan
reliability sebesar 80%. Dalam identifikasi kegagalan mesin IGR-0040 item rest
shoe mengalami tingkat kegagalan paling tinggi. Setelah mengetahui keadaan
aktual perusahaan, maka dilakukan usulan perbaikan waktu interval maintenance
dan didapatkan periode penjadwalan selama 9.85 jam dengan estimasi reliability
meningkat sebesar 61%.
Kata kunci: Total Productive Maintenance (TPM), Camshaft, Reliability Centered
Maintenance (RCM), Failure Mode and Effect Analysis (FMEA)

ABSTRACT
PT. TMMIN implements Total Productive Maintenance (TPM) whose main
objective is to create ideal production performance without interruption (zero
breakdown). In actual situation, according to monitoring data from the
maintenance department of PT. TMMIN still has many breakdowns on the camshaft
line that do not meet company standards, namely 7.5 hours per month, which occur
in the period January to May 2019. Therefore, the aim of this research is to improve
Preventive Maintenance using the Reliability Centered Maintenance (RCM)
method and Failure Mode and Effect Analysis (FMEA) on line camshaft engines.
The results of the analysis show that the IGR-0040 machine gets 72.88%
availability and 55% reliability in actual conditions, which means that it does not
match the company's standards with 90% availability and 80% reliability. In
identifying engine failure, the IGR-0040 item rest shoe experienced the highest
failure rate. After knowing the actual condition of the company, a maintenance
interval was proposed to be improved and a scheduling period was obtained for
9.85 hours with an estimated reliability increase of 61%.
Keywords: Total Productive Maintenance (TPM), Camshaft, Reliability Centered
Maintenance (RCM), Failure Mode and Effect Analysis (FMEA)</description><date>2020-10-17</date><type>Thesis:Thesis</type><type>PeerReview:NonPeerReviewed</type><type>Book:Book</type><language>ind</language><identifier>http://repository.mercubuana.ac.id/57722/1/1.%20Halaman%20Judul.pdf</identifier><type>Book:Book</type><language>ind</language><identifier>http://repository.mercubuana.ac.id/57722/2/2.%20Halaman%20Pernyataan.pdf</identifier><type>Book:Book</type><language>ind</language><identifier>http://repository.mercubuana.ac.id/57722/3/3.%20Halaman%20Pengesahan.pdf</identifier><type>Book:Book</type><language>ind</language><identifier>http://repository.mercubuana.ac.id/57722/4/4.%20Abstrak.pdf</identifier><type>Book:Book</type><language>ind</language><identifier>http://repository.mercubuana.ac.id/57722/5/5.%20Kata%20Pengantar.pdf</identifier><type>Book:Book</type><language>ind</language><identifier>http://repository.mercubuana.ac.id/57722/6/6.%20Daftar%20Isi.pdf</identifier><type>Book:Book</type><language>ind</language><identifier>http://repository.mercubuana.ac.id/57722/7/7.%20Daftar%20Tabel.pdf</identifier><type>Book:Book</type><language>ind</language><identifier>http://repository.mercubuana.ac.id/57722/8/8.%20Daftar%20Gambar.pdf</identifier><type>Book:Book</type><language>ind</language><identifier>http://repository.mercubuana.ac.id/57722/9/9.%20BAB%201.pdf</identifier><type>Book:Book</type><language>ind</language><identifier>http://repository.mercubuana.ac.id/57722/10/10.%20BAB%202.pdf</identifier><type>Book:Book</type><language>ind</language><identifier>http://repository.mercubuana.ac.id/57722/11/11.%20BAB%203.pdf</identifier><type>Book:Book</type><language>ind</language><identifier>http://repository.mercubuana.ac.id/57722/12/12.%20BAB%204.pdf</identifier><type>Book:Book</type><language>ind</language><identifier>http://repository.mercubuana.ac.id/57722/13/13.%20BAB%205.pdf</identifier><type>Book:Book</type><language>ind</language><identifier>http://repository.mercubuana.ac.id/57722/14/14.%20BAB%206.pdf</identifier><type>Book:Book</type><language>ind</language><identifier>http://repository.mercubuana.ac.id/57722/15/15.%20Daftar%20Pustaka.pdf</identifier><identifier> NUGROHO, Y ADVIN FAJAR (2020) USULAN PERBAIKAN BREAKDOWN MAINTENANCE PADA LINE CAMSHAFT MESIN MOBIL DENGAN METODE RELIABILITY CENTERED MAINTENANCE (RCM) DAN FAILURE MODE AND EFFECT ANALYSIS (FMEA). S1-Sarjana thesis, Universitas Mercu Buana Jatisampurna. </identifier><recordID>57722</recordID></dc>
|
| language |
ind |
| format |
Thesis:Thesis Thesis PeerReview:NonPeerReviewed PeerReview Book:Book Book |
| author |
NUGROHO, Y ADVIN FAJAR |
| title |
USULAN PERBAIKAN BREAKDOWN MAINTENANCE PADA
LINE CAMSHAFT MESIN MOBIL DENGAN METODE
RELIABILITY CENTERED MAINTENANCE (RCM) DAN
FAILURE MODE AND EFFECT ANALYSIS (FMEA) |
| publishDate |
2020 |
| topic |
620 Engineering and Applied Operations Ilmu Teknik dan operasi Terapan 758.6 Industrial and Technical Subjects Subjek Industri dan Teknik |
| url |
http://repository.mercubuana.ac.id/57722/1/1.%20Halaman%20Judul.pdf http://repository.mercubuana.ac.id/57722/2/2.%20Halaman%20Pernyataan.pdf http://repository.mercubuana.ac.id/57722/3/3.%20Halaman%20Pengesahan.pdf http://repository.mercubuana.ac.id/57722/4/4.%20Abstrak.pdf http://repository.mercubuana.ac.id/57722/5/5.%20Kata%20Pengantar.pdf http://repository.mercubuana.ac.id/57722/6/6.%20Daftar%20Isi.pdf http://repository.mercubuana.ac.id/57722/7/7.%20Daftar%20Tabel.pdf http://repository.mercubuana.ac.id/57722/8/8.%20Daftar%20Gambar.pdf http://repository.mercubuana.ac.id/57722/9/9.%20BAB%201.pdf http://repository.mercubuana.ac.id/57722/10/10.%20BAB%202.pdf http://repository.mercubuana.ac.id/57722/11/11.%20BAB%203.pdf http://repository.mercubuana.ac.id/57722/12/12.%20BAB%204.pdf http://repository.mercubuana.ac.id/57722/13/13.%20BAB%205.pdf http://repository.mercubuana.ac.id/57722/14/14.%20BAB%206.pdf http://repository.mercubuana.ac.id/57722/15/15.%20Daftar%20Pustaka.pdf http://repository.mercubuana.ac.id/57722/ |
| contents |
ABSTRAK
PT. TMMIN menerapkan Total Productive Maintenance (TPM) yang
bertujuan utama untuk menciptakan kinerja ideal produksi tanpa gangguan (zero
breakdown). Pada keadaan aktualnya, menurut data monitoring dari department
maintenance PT. TMMIN masih terjadi banyak breakdown pada line camshaft yang
tidak memenuhi standar perusahaan yaitu 7,5 jam perbulan, yang terjadi pada
periode Januari hingga Mei 2019. Oleh sebab itu tujuan dari penelitian ini adalah
ususlan perbaikan Preventive Maintenance menggunakan metode Reliability
Centered Maintenance (RCM) dan Failure Mode and Effect Analysis (FMEA) pada
mesin line camshaft. Hasil analisis menunjukkan bahwa mesin IGR-0040
mendapatkan nilai availability 72,88% dan reliability sebesar 55% pada keadaan
aktual, yang berarti itu tidak sesuai standar perusahaan dengan availability 90% dan
reliability sebesar 80%. Dalam identifikasi kegagalan mesin IGR-0040 item rest
shoe mengalami tingkat kegagalan paling tinggi. Setelah mengetahui keadaan
aktual perusahaan, maka dilakukan usulan perbaikan waktu interval maintenance
dan didapatkan periode penjadwalan selama 9.85 jam dengan estimasi reliability
meningkat sebesar 61%.
Kata kunci: Total Productive Maintenance (TPM), Camshaft, Reliability Centered
Maintenance (RCM), Failure Mode and Effect Analysis (FMEA)
ABSTRACT
PT. TMMIN implements Total Productive Maintenance (TPM) whose main
objective is to create ideal production performance without interruption (zero
breakdown). In actual situation, according to monitoring data from the
maintenance department of PT. TMMIN still has many breakdowns on the camshaft
line that do not meet company standards, namely 7.5 hours per month, which occur
in the period January to May 2019. Therefore, the aim of this research is to improve
Preventive Maintenance using the Reliability Centered Maintenance (RCM)
method and Failure Mode and Effect Analysis (FMEA) on line camshaft engines.
The results of the analysis show that the IGR-0040 machine gets 72.88%
availability and 55% reliability in actual conditions, which means that it does not
match the company's standards with 90% availability and 80% reliability. In
identifying engine failure, the IGR-0040 item rest shoe experienced the highest
failure rate. After knowing the actual condition of the company, a maintenance
interval was proposed to be improved and a scheduling period was obtained for
9.85 hours with an estimated reliability increase of 61%.
Keywords: Total Productive Maintenance (TPM), Camshaft, Reliability Centered
Maintenance (RCM), Failure Mode and Effect Analysis (FMEA) |
| id |
IOS5909.57722 |
| institution |
Universitas Mercu Buana |
| institution_id |
134 |
| institution_type |
library:university library |
| library |
Perpustakaan Universitas Mercu Buana |
| library_id |
542 |
| collection |
Repository Universitas Mercu Buana |
| repository_id |
5909 |
| subject_area |
Econmics/Ilmu Ekonomi Communication/Komunikasi Engineering/Ilmu Teknik Measurement/Teknik Desain, Pengujian, Pengukuran, Kualitas, Perawatan, Pemeliharaan, Perbaikan |
| city |
Jakarta Barat |
| province |
DKI JAKARTA |
| shared_to_ipusnas_str |
1 |
| repoId |
IOS5909 |
| first_indexed |
2020-11-18T00:12:51Z |
| last_indexed |
2020-11-18T00:12:51Z |
| recordtype |
dc |
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1685794948949999616 |
| score |
17.538404 |