Prarancangan Pabrik Polycarbonate Dari Bisphenol-A Dan Carbonyl Dichloride Dengan Katalis Pyridine Dengan Kapasitas Produksi 40.000 Ton/Tahun
| Main Author: | ALEXANDER BAGASKARA PUTRA WIBOWO, 1215041004 |
|---|---|
| Format: | Bachelors NonPeerReviewed Book Report |
| Terbitan: |
FAKULTAS TEKNIK
, 2020
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| Subjects: | |
| Online Access: |
http://digilib.unila.ac.id/64330/1/1.%20ABSTRACT-ABSTRAK.pdf http://digilib.unila.ac.id/64330/2/02.%20TA%20FULL%20PEMBAHASAN.pdf http://digilib.unila.ac.id/64330/3/03.%20TA%20TANPA%20PEMBAHASAN.pdf http://digilib.unila.ac.id/64330/ |
Daftar Isi:
- ABSTRACT MANUFACTURING OF POLYCARBONATE FROM BISPHENOL-A AND CARBONYL DICHLORIDE WITH PYRIDINE CATALYST CAPACITY 40.000 TONS/YEAR (Deprotonation Reactor Design (RE-101)) By ALEXANDER BAGASKARA PUTRA WIBOWO Polycarbonate plant use raw materials Bisphenol-a (C15H16O2) and Carbonyl Dichloride (COCl2). The location of plant is planned in Cikande Industrial Area, Serang - Banten. Establishment of this plant is based on some consideration due to the raw material resourcess, the transportation, the labors availability and also the environmental condition. Capacity of the plant is planned to production Ammoinum Chloride is 40.000 tons/year with operation time 24 hour/day, 330 hour/year. Raw materials used Bisphenol-a (C15H16O2) 145,7 Kg/hour and 44,491 Kg/hour of Carbonyl Dichloride. The utility units consist of water supply system, heating oil supply system, steam supply system, instrument air supply system, and refrigerant supply system. The bussines entity form is Limited Liability Company (Ltd) using line and staff organizational structure with 150 labors. From the economic analysis, it is obtained that: Fixed Capital Investment (FCI) = Rp. 290.554.889.726,- Working Capital Investment (WCI) = Rp. 129.980.078.939,- Total Capital Investment (TCI) = Rp. 2.171.259.607.945,- Break Even Point (BEP) = 63 % Shut Down Point (SDP) = 13% Return on Investment (ROI) = 4,91 % Profit Margin (PM) = 0,93 % Return on Network (RON) = 8,19 % Pay Out Time (POT) = 1 tahun By considering above the summary, it is proper establishment of Polycarbonate plant for studied further, because the plant is profitable and has good prospects future. ABSTRAK PRARANCANGAN PABRIK POLYCARBONATE DARI BISPHENOL-A DAN CARBONYL DICHLORIDE DENGAN KATALIS PYRIDINE DENGAN KAPASITAS PRODUKSI 40.000 TON/TAHUN (Perancangan Reaktor Deprotonasi (RE-301)) Oleh ALEXANDER BAGASKARA PUTRA WIBOWO Pabrik Polycarbonate (C16H14O3)43 berbahan baku Bisphenol-a (C15H16O2) dan Carbonyl Dichloride (COCl2) direncanakan didirikan di Kawasan Industri Cikande, Serang - Banten. Pendiriaan pabrik berdasarkan atas pertimbangan ketersediaan bahan baku, sarana transportasi yang memadai, tenaga kerja yang mudah didapatkan dan kondisi lingkungan. Pabrik direncanakan memproduksi Polycarbonate sebanyak 40.000 ton/tahun, dengan waktu operasi 24 jam/hari, 330 hari/tahun. Bahan baku yang digunakan adalah Bisphenol-a sebanyak 145,7 Kg/jam dan Carbonyl Dichloride sebanyak 44,491 Kg/jam. Penyediaan kebutuhan utilitas pabrik terdiri dari unit pengadaan air, pengadaan steam, pengadaan listrik, pengadaan udara instrument, dan pengadaan refrigerant. Bentuk perusahaan adalah Perseroan Terbatas (PT) menggunakan struktur organisasi line dan staff dengan jumlah karyawan sebanyak 150 orang. Dari analisis ekonomi diperoleh: Fixed Capital Investment (FCI) = Rp. 290.554.889.726,- Working Capital Investment (WCI) = Rp. 129.980.078.939,- Total Capital Investment (TCI) = Rp. 2.171.259.607.945,- Break Even Point (BEP) = 63 % Shut Down Point (SDP) = 13% Return on Investment (ROI) = 4,91 % Profit Margin (PM) = 0,93 % Return on Network (RON) = 8,19 % Pay Out Time (POT) = 1 tahun Mempertimbangkan paparan di atas, sudah selayaknya pendirian pabrik Polycarbonate ini dikaji lebih lanjut, karena merupakan pabrik yang menguntungkan dari sisi ekonomi dan mempunyai prospek yang relatif cukup baik.